I really wanted a SuperHawk with spoilers. My only "frustration" (ha, ha, ha!) with the stock SuperHawk
is that is wants to glide forever! ;-) I simply have a hard time landing it in small areas.
I also wanted something that would allow me to be competitive in RES competition. (Rudder/Elevator/Spoiler-only for thermal
duration and spot landing). This would be a great nostalgia looking plane that might be capable of doing
well in competition... it should turn heads!
The plane is identical to the regular SuperHawk except for the wings. I again chose the SD-7037 airfoil
for these.
The wings were beefed up with a spar system that extends just past the spoiler section and there is a upper
and lower carbon fiber "sandwich"area at the root. This adds some weight but also a lot of stiffness.
I wanted to be able to winch launch this baby!
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Man what beautiful work Tony does! |
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Here is a better view of the spoiler area that I will be cutting out. |
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Here is what I originally had in mind... but that would change as you will see below. |
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I only get one chance to get it right... better make sure my ducks are in a row! |
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Once I had my drawings done, I layed out the area to be cut out on the wing. |
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I VERY carefully scored the area to be cut, then cut all the way through the first layer of ply with an Exacto knife. |
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With a little heat from my heating iron I was able to loosen the epoxy and lift off the ply. |
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Off comes the ply... EZ as you like... MUCH easier than routing it out, as I had originally planned! |
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Whew! The most difficult part is over (at least the most nerve raking!) and it was not too bad at all! |
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Next I wanted to shave down the foam to accept about 90% of my 1/8" spoiler material. My router guide
also clamped the wing to the table. |
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Here is the finished spoiler bay. I also have the servo area cut-out and ready for the servo install. |
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Here is the spoiler cut to size. Note that it is a little too high. This is so I can sand it to the
proper curved shape of the top of the wing. |
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Sanding the spoiler to the proper curve of the airfoil. |
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Wow... it's starting to look like a spoiler system! |
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I used a thin dremel bit to cut a slot and locate the tube for the servo wiring. |
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After the wire is pulled I am ready to splice the servo wiring. I'm using HiTech HS-55's. |
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When I spliced the wires I staggered the splices so I did not increase the the diameter any more than neccessary. |
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This is what I ended up with on my linkage. It is a free floating/slider arm type. It opens easily to 90 degrees. |
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The bent end of the push rod can pivot while the straight end can slide through the dual retainers on the servo arm.
Here it's at about 45 degrees. |
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Here I've used a thin plate of CF with a screw to hold the servo down. |
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When I was satisfied with the linkage and fit I inserted these kevlar threads at the leading edge. These will
be glued to the top surface of the spoiler to keep the monokote hinge from lifting. |
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Here are the two wings ready top be covered... usually takes me about 3 hours per wing - I go slow but steady! |
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The finished product - looks like some good stopping power! |
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Looking down the wing - pretty awesome looking. |
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Here is the front view with the spoilers at around 80 degrees... I can't wait to try them! |
My very first opportunity to try these out was at the Poway RES competition in San Diego... on a winch launch!
I was very pleased to say the least, I only wish I had more practice time so I could have done better at the spot landing points.
I was also amazed at the stiffness of these wings (with spar system) compared to the stock ones, again very nice!
Since then I have flown several times and I can tell you that I will probably hardly ever use my stock wings now...
I've been "spoiled"!!! I now fly with much more confidence... I used to cringe when landing my SuperHawk
(or stock Hobie for that matter) because of fear of over/under shooting the landings. Where I normally fly that would spell CRUNCH!
Now I can truly really relax when I fly, before I was always concerned about my landings... well, no more!